BY600-900 Electrostatic Spraying and Curing Production Line

Suitable for electrostatic spraying and heat curing on the back of disc brake shoe backs, to enhance the corrosion resistance of products and reduce noise.

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Power Rating: 220V/380V, 50Hz, 3.77kW

Total Heating Power: 54kW

Output: 12,000 pieces / 8 hours

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Purpose

Suitable for electrostatic spraying and heat curing on the back of disc brake shoe backs, to enhance the corrosion resistance of products and reduce noise.

Product Features

High Working EfficiencyTraditional spraying production lines require intensive manual labor, while this automated spraying production line reduces manual intervention significantly. As a complete automated system, it only requires one operator or can be connected with a spider robot (equipped with visual recognition system) for pre-loading workpieces, featuring a high spraying speed.
Cost ReductionThe powder recovery rate of this equipment reaches over 95%, greatly minimizing the waste of electrostatic powder. This lowers production costs, improves the production environment, and benefits environmental protection.
Simple OperationThis spraying production line adopts computer control instead of manual operation. Operators can master the operation after simple training.
Guaranteed QualityThe automated spraying ensures uniform coating, with consistent quality for each workpiece, reducing interference from human factors. This not only improves efficiency but also guarantees production quality.
Greatly Shortened Production CycleThis automated spraying production line can operate continuously 24 hours a day. Supported by professional technicians to ensure no quality issues occur in each process, it significantly shortens the production cycle.

Technical Parameters

Powder Coating Section

Item	Parameter
Conveying type	Conductive belt conveyor
Powder coating booth size	600–900 × 1600 mm (customizable per customer requirements)
Overall dimensions	2500 × 1500 × 1800 mm (customizable per customer requirements)
Belt size	600–850 × 4000 mm
Belt thickness	3.5 mm
Power supply of conveyor (Power)	220V, Power: 180W
Power supply of powder recovery unit for conductive belt (Driving power)	380V, Driving power: 1.1kW
Main configuration of spray gun drive unit
– Linear guide	HGH35CA
– Drive motor power	120W
– Drive mode	Chain drive
Automatic pulse recovery system
– Fan model (Power)	XR-220, Power: 2.2kW
– Pulse control mode	Automatic pulse
– Recovery filter material	Filter cartridge
– Back-blowing device	Rotary vane
– Pipeline configuration	4 channels

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Heating Chamber

Item	Parameter
Insulation Material	High-temperature resistant rock wool board
Insulation Material Thickness	120 mm
Insulation Material Appearance	Navy blue / galvanized
Heating Chamber Size	6000–8000 × 1290 × 1160 mm
Inner Chamber Size	6000–8000 × 900 × 260 mm
Total Heating Power	54kW
Average Power	30kW/h
Heating Mode	Stainless steel infrared heating
Heating Tube Material	Stainless steel
Heating Speed	0–200°C in 12 minutes
Mesh Size	12 × 20 × 2.0 × 2.0 mm
Cooling System – Cooling Chamber Size	5000 × 1340 × 1260 mm
Cooling System – Number of Fans	6 sets
Cooling System – Fan Power	0.6kW
Cooling System – Fan Power Supply	220V

6500C Digital Display Spraying

Item	Parameter
Input Voltage	AC200V±10%, AC50Hz
Input Power	40VA
Output Voltage	Vp-p 12V
Output Frequency	Approx. 20kHz
Output Current	Max. 0.8A
Solenoid Valve Control Voltage	24V DC
Input Air Pressure	6bar
Output Air Pressure	0–6bar
Mesh Belt Drive
– Driving Power	1.5kW
– Driving Mode	Rear drive
– Speed Regulation	Variable frequency speed control
– Inverter Brand	Imported brands such as ABB or Danfoss
Mesh Belt Base Frame	Made of 50×100 galvanized square tube

Main Technical Performance

Item	Parameter
Power	Variable frequency speed control motor / three-phase asynchronous motor
Power Rating	220V/380V, 50Hz, 3.77kW
Total Heating Power	54kW (actual average power 30kW/h)
Output	12,000 pieces / 8 hours
Effective Placement Width of Workpieces	Max. 500–800mm
Overall Dimensions	L16500mm × W1300–1600mm × H1910mm