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Brake Pad Compound Mixer and Compound Machine
The open-type compound mixer for brake pads is designed to blend raw rubber and rubber additives, perform plasticizing and homogenization processes, and produce uniformly compounded rubber materials. It serves as specialized equipment for the compound preparation process of motorcycle drum brake pads.
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The open-type compound mixer for brake pads is designed to blend raw rubber and rubber additives, perform plasticizing and homogenization processes, and produce uniformly compounded rubber materials. It serves as specialized equipment for the compound preparation process of motorcycle drum brake pads.
The open-type compound mixer for brake pads is designed to blend raw rubber and rubber additives, perform plasticizing and homogenization processes, and produce uniformly compounded rubber materials. It serves as specialized equipment for the compound preparation process of motorcycle drum brake pads.
Characteristics
Its key functions can be divided into three aspects, covering the core processes of rubber processing:
Plasticization
Through mechanical shearing and extrusion, the hardness and viscosity of raw rubber are reduced, transforming it from an elastic state to a plastic state, facilitating the subsequent addition of additives.
Mixing
Disperse carbon black, vulcanizing agents, accelerators and other additives uniformly into the plasticized raw rubber to prevent performance deviations in the final product caused by uneven distribution of additives.
Homogenization
Through repeated rolling, the compound’s composition uniformity and physical properties consistency are further enhanced, ensuring consistent quality across all batches and components.
Compound Machine
Purpose
The brake pad compactor is a core mixing equipment in the rubber industry. It efficiently blends raw rubber with rubber additives (such as carbon black and vulcanizing agents) under sealed, high-temperature, and high-pressure conditions. Phenolic resin powder is then added to produce high-quality modified resin compounds for subsequent rubber product molding. This equipment is specifically designed for the compounding process of motorcycle drum brake pads.
Characteristics
High-efficiency plasticizing and mixing
2.Compared to open rubber mixing machines, the enclosed environment enhances mechanical shear force, reducing the total time required for raw rubber plasticization and compounding by 30%-50%, significantly improving production efficiency.
Homogeneous Mixing
3.The high-pressure environment ensures the compounding agent (especially the hard-to-disperse carbon black) is uniformly incorporated into the raw rubber, preventing scattering and waste while maintaining consistent material composition and minimizing performance variations in the final product.
Temperature Control
Equipped with a professional temperature control system that precisely regulates the rubber compound’s temperature during mixing (preventing scorching at high temperatures), compatible with various rubber types (e.g., natural rubber, synthetic rubber) to ensure consistent compound quality.
Optimal combination
Utilize an open-type rubber mixer to complete the plasticizing and mixing of rubber, followed by mixing the rubber compound with resin powder in a internal mixer. Further homogenization is achieved through pressurization and heating.The rubber modified resin adhesive was prepared.
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Address
No.11 Yongan Road, Industrial Demonstration Zone, Gongyi, Zhengzhou，Henan, China
