Automatic Packaging line For Brake Pads

Production speed: 2000 to 3000 pieces/hour.

Power Supply:220V, 50Hz, 16A, 3KW

Packaging Speed:20 – 25 packages per minute

Delivery Speed:18m/min

 

 

 

    Basic design parameters

    Production speed: 2000 to 3000 pieces/hour.

    Workflow

    Manual stacking—Automatic bagging—Shrink wrapping—Manual boxing—Automatic sealing—Unmanned packaging—Output

    Equipment List

    Serial No.NameModelQuantityUnit
    1Bagging MachineYS-ZB-5A1set
    2ShrinkerFT-45251unit
    3Sealing MachineMH-FJ-1A1unit
    4Packing MachineMH-102A2units
    5MotorTaiwan Chengbang2units
    6Power Roller15008007501section
    7Power Roller10008007501section
    8Non-powered Roller20008007501section
    9Non-powered Roller10008007501section
    10PLC & Power Control SystemSiemens1set

    General Technical Requirements

    • The overall layout should be rational, with unimpeded flow of personnel and materials, to meet the needs of product packaging processes. The equipment must operate smoothly and reliably, maintaining continuous normal operation under environmental conditions of 98%RH and 0~40°C. Normal operating noise should be ≤40dB, and the noise during instant bundling should not exceed 70dB.
    • The equipment has reliable protection grounding, and the control mode and distribution of control points facilitate the management of the production workshop and the safe operation of the operators.
    • The equipment is controlled by PLC, featuring an aesthetically pleasing design with a durable surface coating that gives it a clean and modern look.
    • The overall design and local treatment of the equipment are fully considered to facilitate the troubleshooting and daily maintenance.

    Technical Specifications

    Technical Specifications of YS-ZB-5A Bagging Machine

    ItemDetails
    Power Supply220V, 50Hz, 16A, 3KW
    Packaging Speed20 – 25 packages per minute
    Delivery Speed18m/min
    Workbench Height780mm
    Machine DimensionsL1800mm x W850mm x H1600mm
    Machine Weight520kg (approximate)
    Knife MaterialQuenched and tempered carbon steel with Teflon coating
    Incision and Closure Time<1.5 seconds per channel
    Sealing Temperature180 – 225°C

    Packaging dimensions

    ItemDetails
    Minimum Size for a Bag (ABC)90mm x 90mm x 10mm
    Maximum Packaging Dimensions (ABC)550mm x 450mm x 150mm
    Other Maximum DimensionsL500mm x W400mm x H120mm; total width and height ≤450mm
    Maximum NoteB + C cannot exceed 500mm
    Usage NoteDo not use the maximum size ABC for packaging

    Film specifications

    ItemDetails
    TypePOF shrink film
    Thickness Range0.015 – 0.019 mm
    Transverse Shrinkage Ratio of Membrane60%
    Longitudinal Shrinkage Ratio of Membrane60%

    FT-4525 Automatic Heat Shrink Machine

    Technical Specifications

    ItemDetails
    Power Supply380V 50Hz 13KW
    Machine DimensionsL1800×W985×H1320mm
    Oven Chamber DimensionsL1500×W450×H250mm
    Adjustable Workbench Height850mm
    Adjustable Transport Speed0 – 18m/min
    Adjustable Temperature Control Range0 – 180℃
    Operating Temperature Range150 – 230℃

    MH-FJ-1A Fully Automatic Box Sealing Machine

    Technical Specifications

    ItemDetails
    Machine PerformanceManual positioning adjustment for left/right and up/down when changing carton specifications, with automatic timely conveyance and simultaneous upper/lower sealing
    Power Supply220V/50Hz/600W
    DimensionsL1090×W890×H (working surface plus 750mm)
    Working Surface Height550 – 750mm (adjustable)
    Foot Cup Sealing Speed19m/min
    Sealing Specifications – Length150 – ∞
    Sealing Specifications – Width120 – 480mm
    Sealing Specifications – Height120 – 500mm
    Sealing TapeKraft paper tape, BOPP tape
    Tape Dimensions48 – 72mm
    Weight100kg
    Environmental Conditions – Humidity≤98%
    Environmental Conditions – Temperature0 – 40℃
    Noise in Working Environment≤75dB

    MH-FJ-1A Fully Automatic Box Sealing Machine

    ItemDetails
    Current and Power380V/50Hz, 1.27KW/5A
    Overall Machine DimensionsL1580mm × W650mm × H1418mm
    Frame DimensionsWidth: 800mm × Height: 600mm (customizable as needed)
    Workbench Height750mm (customizable as needed)
    Packing Speed≤2.5 seconds per strap
    Strapping Tension0 – 90kg (adjustable)
    Strapping PatternParallel strapping, 1 to multiple straps, with photoelectric control, manual, etc.
    Conveyor Roller on WorkbenchDirect conveyance when strapping is not required
    Packing Tape RequirementsWidth: 9 – 15 (±1) mm, Thickness: 0.55 – 1.0 (±0.1) mm
    Tape Reel CompatibilityWidth: 160mm; Inner diameter: 210mm; Outer diameter: 400 – 500mm
    Bottom AdhesionAdhesion area ≥ 90%, Adhesion width ≥ 20mm, Adhesion position deviation ≤ 2mm
    Product DimensionsLength (L): 200 – ∞ mm (300 ≤ Width (W) ≤ 700mm), Height (H): ≤500mm

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